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Descrizione del Prodotto
Environmental Waste Motor Oil / Pyrolysis Oil Processing Distillation Unit
The Latest technology 5-30T oil distilaltion machine to diesel is amazing technical solution for different waste oil such as waste engine oil, pyrolysis oil, sludge oil, mud oil, very thick dirty impurities oil . This technology is mainly to use steam generator to make steam which can have effection with oil gas to reduce pressure to vacuum level .then when the operation is going on diesel can be produced at 300ºC -550ºC ,however, now the highest temperature is 300ºC -380ºC .in this way oil quality will be highly improved and also fuel can be used less.
Input capacity: 5ton-30ton
Output capacity per day: 3ton-10ton
Fuel for heating: coal / wood / natural gas / distillate oil
Installation cover area: 300-400 square meters
Workers: need 2-3 workers for machine operation
Oil sludge usually comes from
1.Crude oil extraction - the oil sludge produced of crude oil extraction mainly comes from the surface treatment system, this kind of oil sludge generally has the characteristics of high oil content , high viscosity , fine particles and difficult to dehydrate.
2.Oil field gathering and transportation- mainly from the transfer station , the joint station of the tank , setting tank , sewage tank , grease trail mud , refinery oil treatment facilities , light hydrocarbon processing plant , natural gas purification device , etc.
3.Refinery wastewater treatment plant
4.Steel Smelting
5.Shipbuilding ship repairOutput product
No. | End Production Name | oil yield | Usage |
1 | Diesel fuel | 85% | Used for diesel engines like trucks , tractors , ships ,power generators etc. |
2 | Residue oil | 9% | used for distillation machine as heating fuel |
3 | Syngas & impurities | about 6% | Recycled to distillation furnace as heating material |
3D Drawing for the waste oil distillation plant
Waste Oil Distillation plant works as follows
1. Pump waste oil into distillation reactor by oil pump.
2. Heat the reactor, and the liquid oil will slowly become oil gas, oil gas will go through catalytic chamber and condenser, then diesel will be cooled out first by controlling the temperature over 150 Celsius degrees.
3.The gasoline will be cooled out when the temperature is below 150 Celsius degrees, the rest of the system is same as pyrolysis system.
Reactor Size | 2800*6000mm, 2000mm*6000mm, 1500mm*3000mm |
Capacity | 2 ton , 5 ton , 10 ton , 30 ton per day |
Weight | various by different capacity |
Machine landing area | 10m Width , 30-40 m Length. |
Operators | 2 workers enough per shift , 3 shifts per day |
Suitable Raw material | tyre oil , plastic oil , furnace oil , crude oil , used engine oil ,dirty black oil etc. |
Output product | Clean Synthetic diesel oil |
Certification | CE , ISO ,SGS oil report ,BV ,SUV ,11 patents, Emission report |
Main parts | Distillation reactor, distillation column , condensers , oil tanks , oil pumps , dedusters , safety devices .color and smell removal system. |
Machine structure | Horizontal type |
Power consumption | 15 KW/H |
a. distillation reactor
b. condensers
c. heat exchanger
d. dedusting device
e. saftey device
f. distillation column
g. oil tanks oil pumps
h. vcuume pump
A. Safety.We treat safety as the first important thing in production.
1) Two devices to avoid backfire in production: oil-water separator and anti-back fire device.
2) Vacuum device makes reactor working under ordinary pressure or negative pressure.
3) Temperature monitoring device to avoid excessive working temperature.
4) Pressure gage to monitor the pressure. If it goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically.
5) Carbon black is discharged in a closed situation to avoid catching fire.
B. Environmental protection
1) The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by dust removal device, then can be released into air through chimney.
2) The procedure to remove carbon black is working under closed situation to avoid pollution.
C. High oil yield
1) We have 3 steps for cooling system: one condenser pipe, two large horizontal condensers and two vertical condensers. The oil gas pass through 3 steps cooling system in sequence. The total cooling area is 65 square meter.
2) When the oil gas pass through the condensers, it's divided into several po rtions by small pipes inside condenser and be cooled separately.
3) In this way we maximize the cooling effect and improve the oil yield.
D. High oil quality
The oil gas is purified by molecular sieve inside catalyst chamber so that the quality of oil is higher.
E. Energy saving
1) The flame path is designed as spiral so that the quantity of heat can be fully used.
2) The residual gas from pyrolysis is recycled to furnace burning to heating the reactor.
3) The insulation cover is formed by 3 levels: steel plate, rock wool and refractory cement. Excellent thermal insulation effect helps saving fuel.
The diesel from waste oil distillation machine can be applied to the tractors , trucks , diesel engines , ships etc
1.Engineers with over ten years' waste to oil recycling experience will be dispatched to your place to provide technical service in guiding plant installation, plant commissioning as well as worker training.
2.We all know that good plant design and quality are essential, and good installation and training service are as important as or even more important than good plant design and quality. It is very dangerous if clients can not install or run the plant properly.3.So, after plant installation finishes, our engineers are required to help you run the plant for at least 15 batches, enabling your workers to master all the operating skills needed and then operate the plant on their own.